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Ceramics

HOT ISOSTATIC PRESSING (HIP) OFFERS THE POSSIBILITY OF ELIMINATING CLOSED POROSITY, E.G. IN ALUMINA BALLS FOR COLBALT CHROME HIP IMPLANTS WHICH ARE VERY SENSITIVE TO MINOR AMOUNTS OF POROSITY.

HIP thus improves material properties and may also improve the microstructural homogeneity.

The Bodycote HIP division offers a sub-contract HIP service as an integral part of the production route for such high quality parts.

Oxidceramic

The melting points of such ceramics as silicon nitride, zirconia and alumina are above 2000°C.

Ceramic parts are manufactured from high purity sintered ceramic powders.

Very fine milled powders (< 5µm) with a high specific surface and an extremely low friction and high density of defects are required for the sintering process.

Low porosity content can be achieved by high densification during uniaxial or cold isostatic pressing.

Medical Implants

Over the last few years, a wide variety of materials have been introduced into medical implants to improve and extend their life in service.

Important criteria for the function of the hip joint are extremely low friction and high wear resistance.

Such properties are characteristic of HIPped alumina or zirconia, which exhibit excellent mechanical stability, wear resistance and bio-compatibility.

Advantages

The combination of pre-sintering and HIPping offers the possibility of producing high quality ceramics, for example for bearings or medical implants.

The HIP process eliminates the porosity of the pre-sintered material to improve the tensile ductility, the fatigue strength and the polishability.


Applications:

  • Ball bearings

  • Medical implants

  • Industrial wear parts
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    Locations which specialise in this service are listed below.
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    Bodycote H.I.P. Ltd - Chesterfield, United Kingdom

    The company was originally established in 1976 and moved to the current site in Chesterfield upon the purchase of its first HIP system in 1978. Chesterfield was the first HIP site to be acquired by the Bodycote Group in 1991. Over 25,000 HIP cycles have been run at this site, where five HIP systems are currently operational, with a sixth being commissioned.

    The main business at Chesterfield has always been the densification of castings. Diffusion bonding, HIP cladding, PM billet and near-net-shape component manufacture have been expanded to meet the manufacturing and process requirements for new materials.

    The main industrial sectors supported by the Chesterfield site include Industrial Gas Turbine (IGT), aerospace, medical, oil & gas, defence and marine applications.

    Bodycote H.I.P. Ltd
    Carlisle Close
    Sheffield Road
    Sheepbridge
    Chesterfield
    S41 9ED
    United Kingdom

    Telephone: +44 (0)1246 260888  Fax: +44 (0)1246 260889

    E-Mail: infotp@bodycote.com

    Main Contact(s):
    Dr Lance Tidbury | Works Manager | lance.tidbury@bodycote.com
    Dr Susan Davies | Business Development Manager | susan.davies@bodycote.com

    Click here for Applications and the Plant Profile for Chesterfield >

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